Why do SPACE-RAY use Calorised Emitter tubes? The comparison tables below show the relative merits of emitter tube materials.
Tube Material
Internal Absorptivity
External Emissivity
Radiation Performance
Corrosion Resistance
INTERNAL
EXTERNAL
Calorised
Very Good
Very Good (0.86)
Very Good
Excellent
Excellent
Stainless Steel
Very Poor
Very Poor (0.20-0.25)
Very Poor
Excellent
Excellent
Stainless Steel Painted
Very Poor
Very Good (0.85)
Average
Excellent
Excellent
Aluminised Steel
Very Poor
Poor (0.25-0.30)
Very Poor
Good
Good
Aluminised Steel Painted
Very Poor
Very Good (0.80)
Good
Very Good
Very Good
Mild Steel (Hot Rolled)
Average
Average (0.66)
Average
Poor
Poor
Mild Steel Painted
Average
Good (0.75)
Good
Poor
Average
Tube Material
Peeling and Flaking Resistance
At Burner
Downstream
Scratch Resistance
Site Time to Clean & Paint Each Tube
Calorised
Excellent
Excellent
Very Good
n/a
Stainless Steel
Excellent
Excellent
n/a
n/a
Stainless Steel Painted
Poor
Average
Extremely Poor
15 Minutes
Aluminised Steel
Good
Good
Good
n/a
Aluminised Steel Painted
Poor
Average
Poor
15 Minutes
Mild Steel (Hot Rolled)
Poor
Average
n/a
n/a
Mild Steel Painted
Poor
Average
Extremely Poor
20 Minutes
Calorising gives protection to ferrous metal by providing a self-forming, self-healing coating of practical infusible material (alumina) which is impervious to oxygen, carbon, sulphur and the products of combustion of all common fuels.
Various grades of the process are available according to the article and the use for which it is intended up to maximum metal temperature of 950 degrees centigrade for calorised aluminised mild steel or cast steel.
The process is accomplished by fusing aluminium into the surface of the base metal with which it forms a homogenous alloy.
The protective action is due to the aluminium oxide formed on the surface by the action of heat.
Under working conditions the exposed surface of the alloy is converted to alumina which has a fusion point in excess of 1,000 degrees centigrade.
Due to the protection given to the base metal, calorised aluminised mild steel has improved resistance to deformation and scaling at elevated temperatures.
It is particularly useful for parts subjected in service, at elevated temperature, to sulphurous gases and for case-hardening boxes and pots, cyanide, salt and lead baths. Also for steel protection tubes for thermo-couples.
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